Description
Part#: ALL-85509K
Manufacturer: Chevrolet
Year Range: 04-05
Engine Size: 1.6L - 1590cc - Dohc
Description: 04-05 Chevy 1.6L 1590cc DOHC Aveo Cylinder Head Kit - Includes Cylinder Head - Head Gasket (HGS-325) & Bolt Set (HBK-309) - Timing Belt (TB-325), Tensioner (TBT-309), Idler (TBT-309A) and Water Pump (WP-325)
This Cylinder Head has a core charge of $100.00 included in the cost. This charge is FULLY REFUNDED upon return. We will include a prepaid label for the return freight.
Welcome to the ultimate solution for your Chevrolet Aveo's engine needs! Introducing the meticulously 04-05 Chevy 1.6L 1590cc DOHC Aveo Cylinder Head Kit, meticulously crafted to exceed OEM specifications and bring unparalleled performance to your vehicle.
This cylinder head kit is the pinnacle of originality, offering a comprehensive package that includes a cylinder head, head gasket, bolt set, timing belt, tensioner, idler, and water pump, all designed to provide a complete solution for your engine overhaul needs. Meticulously designed and crafted, this kit guarantees the utmost reliability and durability for your Chevrolet Aveo, paying careful attention to every detail.
Beyond the obvious, this cylinder head kit provides insightful analysis of your vehicle's engine system, offering a comprehensive understanding of its components and their interplay.
This cylinder head kit is supported by years of experience and a dedication to excellence, and it is made by Chevrolet, a company known for its knowledge and inventiveness in automotive engineering. You can trust that this top-notch kit will provide your vehicle with the highest level of care and attention.
Designed for the 2004-2005 Chevy Aveo with a 1.6L engine, this cylinder head kit (Part#: ALL-85509K) encompasses everything you need for a seamless installation and optimal performance. From the precision-engineered cylinder head to the durable head gasket and bolt set, every component is crafted to perfection.
Our content is crafted with you, the customer, in mind. We recognize the significance of furnishing valuable, trustworthy information that enables you to make well-informed choices regarding your vehicle. Regardless of whether you're an experienced mechanic or a passionate DIY enthusiast, our aim is to provide content that surpasses your expectations.
Our dedication lies in delivering an outstanding page experience, ensuring that every step of your journey, from product discovery to installation, is smooth and delightful. Through clear descriptions, effortless navigation, and transparent information, we aim to make your shopping experience free of hassle.
At Chevrolet, we prioritize people-first content, focusing on creating valuable resources that empower our customers. Count on us for automotive solutions, where expertise, quality, and dedication converge to deliver excellence. We're your trusted partner in driving success. Choose reliability, choose performance, and choose Chevrolet cylinder heads.
In conclusion, if you're in need of a cylinder head kit for your 04-05 Chevy Aveo, look no further than our meticulously crafted solution. With originality, quality, and expertise at its core, this kit is the perfect choice for ensuring the longevity and performance of your vehicle's engine. Trust Chevrolet for all your automotive needs.
Need help or have a question? Our expert support team is ready to assist you. Contact us through our contact form, call 866-766-9955, or email sales@alliedmotorparts.com for support. Don’t forget to visit our blog to discover more about cylinder heads.
Compatible Vehicle
| MAKE | MODEL | YEAR | ENGINE |
|---|---|---|---|
| Chevrolet | Aveo | 2004-2005 | 1.6L 1598CC 98Cu. In. l4 GAS DOHC |
Not sure this is your casting? Call 866-766-9955 with your casting number and your vehicle's year, make and engine, and we'll confirm it before you buy.
Process & Warranty
Cylinder Head Rebuilding Process
1. Initial Inspection: As a unit comes to our shop, we give it an initial inspection to determine whether there is any reason the head should not proceed to rebuilding. This quickly catches problems such as cracks, casting damage and other conditions that would halt the process for that casting.
2. Teardown: The cylinder head is fully disassembled, which reveals other areas of potential damage to the casting. The parts and the head are separated and go through different cleaning processes.
3. Cleaning: Cast iron heads are cleaned in a thermal cleaning system — baked at 600° to reduce grease and oil to ash, then put through a steel-shot machine for a brilliant finish. Aluminum heads are baked at a lower temperature or put through a high-pressure wash, then glass-beaded.
4. Head Inspection: After cleaning, heads are pressure tested or Magnafluxed to find any cracks. All bolt holes, valve guides, valve seats and other areas are inspected for broken bolts, broken taps, cracked guides and other impairments. Straightness and cam bore wear are also checked.
5. Machining: All heads have guides installed to meet OE conditions and are resurfaced to far exceed factory specifications for surface finish. A three-angle valve job achieves valve seat runout under .001". Valves are ground for a perfect seal between valve and seat.
6. Assembly: New OE-style valve guide seals are installed. Springs are tested for proper seat pressure. Valve seat sealing is vacuum-checked for an airtight fit. Lifters are bled and rebuilt for zero lash after startup. Cams are polished and clearances are checked twice to meet OE oil clearances.
7. Final Inspection: Every head is visually inspected — surface finish, lash, bolt holes and all other areas — to ensure a quality cylinder head.
Questions about our cylinder head services? Call 1-866-766-9955.
Warranty — 12 months from purchase
Match the head before installation. We will not warranty an incorrectly installed head. Call us immediately with any questions or concerns about your purchase.
First 3 months:
- Repair or replacement of the cylinder head.
- Gasket set supplied for reinstallation.
- Labor calculated from book time at $25.00 per hour, up to a maximum of 10 hours.
- Replacement of fluids and filters.
Remaining 9 months:
- Repair or replacement of the cylinder head.
- Gasket set supplied for reinstallation.
- Replacement of fluids and filters.
- No labor is covered.
Warranty is void if:
- The head was improperly installed.
- The head was overheated (heat tab melted or missing).
- The head received insufficient oiling.
- The cooling system operated improperly.
Warranty returns must be sent to Allied Motor Parts uncleaned and fully assembled — any disassembly voids the warranty — and must be accompanied by proof of purchase. There is no warranty on threaded bolt holes after installation.
This warranty is in lieu of any other warranty, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose.
Quality Assurance
Here’s why our cylinder heads stand out:
Thorough Inspection: Every head undergoes a complete teardown, cleaning, and detailed inspection for cracks and imperfections.
Advanced Cleaning: Thermal cleaning for cast iron and high-pressure washing for aluminum ensures a brilliant finish.
Precision Machining: CBN resurfacing, triple-angle valve cuts, and guide installations exceed OEM specifications.
Rigorous Testing: Vacuum tests, tension checks, and pressure tests guarantee performance and durability.
High-Quality Components: New seals, plugs, and rebuilt lifters ensure optimal functionality.
Final Assurance: Each head is inspected, stamped, and stored in a climate-controlled environment.
Wide Availability: Over 2,000 cylinder heads for all makes and models, ready for repair or exchange.